Right

PEOPLE > PROCESS > PERFORMANCE

Infrastructure

In-House Steel Melting Shop

Precise control over purity & mechanical values

  • We produce high-quality Stainless Steel, Alloy Steel, Tool Steel, Billets & Blooms in our advanced steel melting shop.
  • We employ a range of modern steel making technologies. Every batch is monitored and recorded by a robust production control system with precise melting data. We ensure tight adherence to special material properties.
  • Electric Melting Furnaces.

Advance Hot Rolling Mills

Our steel shapes up with precision and accuracy in our robust rolling lines

  • Our infrastructure gives us top productivity and perfection, thereby giving perfect results. Depending on the product and dimensions we can roll steel with consistency.
  • 20″ – 5 stand Semi-automatic cross-country mill equipped with descaler.
  • Billet reheating pusher type furnace, Gas fired Billet-reheating pusher furnace.
  • Online hot saw a cutting facility.

Heat Treatment Facilities

Our specially designed heat treatment furnace can treat bars up to 7 meters

  • Our PLC controlled heat treatment furnaces give us precise control over temperature and cycles. With better control comes higher consistency and thereby excellent mechanical properties. We have furnaces and quenching tanks for rods and bars, tailor-made for optimum efficiency.
  • By accurate heat treatment, we relieve these residual tensile stresses.
  • State of the art PLC controlled solution annealing furnace assisted with water & oil quenching tanks for solution annealing, hardening & tempering.

Cold Finishing Facility

Wide tolerance range, sizes and finishing options

  • We produce bright bars and precision shaft quality bars thanks to our precise and versatile automatic bar processing and finishing lines.
  • Bar peeling line.
  • Bar polishing line.
  • Belt polishing machines.
  • Centerless grinding machines.
  • Bar straightening machines.
  • Section straightening machines.
  • Section polishing machines.
  • Grit polishing machine.
  • Automatic draw benches.
  • Band saw cutting machines.
  • Shot blasting line.
 
 

Quality Assurance

Stringent quality control measures are a norm at Vivan Steels.Rigorous quality check, consistency of production with advanced methods and precision of its products is what makes Vivan Steels, the unique identity in steel industry that it is today!

UTM – Universal Testing Machine

The UTM is a versatile and valuable piece of testing equipment that can evaluate materials properties such as tensile strength, elasticity, compression, yield strength, elastic and plastic deformation, bend compression, and strain hardening. 

Hardness Tester

The application of hardness testing enables you to evaluate a material’s properties, such as strength, ductility and wear resistance, and so helps you determine whether a material or material treatment is suitable for the purpose you require. 

Temperature Measuring Equipment

Complete temperature measurement with line scanners provides a total picture of the product’s entire surface temperature. This results in improved quality, increased yields and greater profitability. 

Spectro Analyzer Lab

With Spectro Analyzer Lab, a material’s stability, flexibility, and analytical functionality is tested, combined together in an unmatched high-performance package.  

Ultrasonic Testing Machine

Ultrasonic testing (UT) is a form of non-destructive testing (NDT) that uses high-frequency sound waves to measure the thickness or hardness of a material. Ultrasonic tests are performed to assess corrosion in steel. 

MPI Testing Machine

Magnetic Particle Inspection is used to detect cracks at the surface of materials such as steels and nickel-based alloys. The magnetic particles are attracted to the flux leakage and thereby cluster at the crack.