Right
PEOPLE > PROCESS > PERFORMANCE
Infrastructure
Nothing is taken for granted!
“Nothing should be taken for granted and everything we do should be towards achieving rightness.”
- At VIVAN we strive to live by these words of our founder Shri Indravadan Patel. We have a brilliant combination of values and talent that ensures sustainable growth. Each department at VIVAN comprises of a collective group of people with a common mindset & passion towards doing things ‘Right’. The vision that we foresee for VIVAN is establishing the ‘Right’ stature, to sustain ‘The Respect’ that we have earned from our customers & ‘The Trust’ in our Steel for varied applications as per customers’ specific requirements.
- VIVAN’s manufacturing plant is also fully equipped with ‘The Right’ infrastructure & processes. Utmost care is taken to see that the entire production process is flawless backed by our in-house R&D department and rigorous quality control measures. When ‘Right’ People follow the ‘Right’ Processes, the outcome is inevitably ‘Right’.
Right
PEOPLE > PROCESS > PERFORMANCE
Infrastructure
Steel Melting Shop (SMS)
Our focus and expertise yields us precise control over chemical and mechanical properties.
- Producing quality billets and blooms for various steel grades and specifications. Ensuring consistency and absolute adherence to superior material properties.
- By way of employing a range of modern steel making technologies, each process is monitored by a robust production control system with precise data analytics and monitoring.
- Furnaces capacity of melting 1,50,000 MT per annum
In-House Steel Melting Shop
- Precise control over purity & mechanical values
- We produce high-quality Carbon Steel, Stainless Steel, Alloy Steel, Tool Steel, Billets & Blooms in our advanced steel melting shop.
- By way of employing a range of modern steelmaking technologies, each process is monitored by a robust production control system with precise data. We ensure tight adherence to superior material properties.
- Electric Melting Furnaces
Advance Hot Rolling Mills
- The robust rolling lines help shape Steel that is precise and accurate, with intricate and superior detailing.
- Perfect results are a given with modern and advanced infrastructure that aids in optimum productivity and perfection. Based on the product dimensions, we can roll Steel with consistency.
- Fully Automatic cross-country mill equipped with the de-scaler.
- Billet reheating pusher type furnace, Gas fired Billet- reheating pusher furnace.
- Online hot saw cutting facility.
- Our steel shapes up with precision and accuracy in our robust rolling lines.
Advance Hot Rolling Mills
- The robust rolling lines help shape Steel that is precise and accurate, with intricate and superior detailing.
- Perfect results are a given with modern and advanced infrastructure that aids in top productivity and perfection. Based on the product dimensions, we can roll Steel with consistency.
- 20– 5″ stand Semi-automatic cross-country mill equipped with the descaler.
- Billet reheating pusher type furnace, Gas fired Billet-reheating pusher furnace.
- Online hot saw cutting facility.
Heat Treatment Facilities
Treating Bars up to 7 metres.
- PLC controlled heat treatment furnaces ensure precise control over temperature and cycles. With better control comes higher consistency and thereby excellent mechanical properties.
- Furnaces and quenching tanks for rods and bars, tailor-made for optimum efficiency.
- Accurate heat treatment ensures relieving residual tensile stresses.
- State-of-the-art PLC controlled solution annealing furnace assisted with water & oil quenching tanks for solution annealing, hardening & tempering.
Heat Treatment Facilities
- The versatile design of our heat treatment furnace can treat bars up to 7 metres.
- Our PLC controlled heat treatment furnaces give us precise control over temperature and cycles. With better control comes higher consistency and thereby excellent mechanical properties. We have furnaces and quenching tanks for rods and bars, tailor-made for optimum efficiency.
- By proper heat treatment, we relieve these residual tensile stresses
- State-of-the-art PLC controlled solution annealing furnace assisted with water & oil quenching tanks for solution annealing, hardening & tempering.
Cold Finishing Facility
- Bar peeling line
- Bar polishing line
- Belt polishing machines
- Centre less grinding machines
- Bar straightening machines
- Section straightening machines
- Section polishing machines
- Grit polishing machine
- Automatic draw benches
- Band saw cutting machines
- Shot blasting line
We produce bright bars thanks to our precise and versatile automatic bar processing and finishing lines
Cold Finishing Facility
We produce bright bars thanks to our precise and versatile automatic bar processing and finishing lines.
Quality Assurance
Stringent quality control measures are a norm at VIVAN.
Rigorous quality check, consistency of production with advanced methods and precision of its products makes VIVAN, the unique identity in the steel industry today!
Quality Assurance
Stringent quality control measures are a norm at VIVAN.
Rigorous quality check, consistency of production with advanced methods and precision of its products makes VIVAN, the unique identity in the steel industry today!
Packaging is a vital part of our adherence to manufacturing standards
Our Carefully Processed materials are packed to offer Security, Protection for High Seas & Surface Transport.
- Packing in bundles of 500 – 2000 kg (1000 -2000 lbs) covered with HDPE/ LDPE with two lifting slings on each bundle.
- In wooden boxes (Complying with ISPM 15 standard) of 500 – 1000 kg (1000 – 2000 lbs) with two lifting slings on each box.
- Packed in fibre tube packing, these bars are also packed on special request as per customized requirements.
- Markings of heat number, grade, size, net weight and gross weight are done on every bundle.
- Optical Emission Spectrometers
- Mobile Hand-held Spectrometers
- State-of-the-art NABL Accredited Testing Laboratory
- Ultrasonic NABL Accredited Testing
- Brinell Hardness Testing (NABL)
- Rockwell Hardness Testing (NABL)
Quality is embedded in our culture and ethos
Absolute optimum and standard quality parameters are assured using modern and advanced production methods and continuous perfection in the processing system.
- Digital Hardness Tester
- Impact Testing Machine (NABL) Assisted with Notch
Broaching & Profile Projector - Optical Microscope for Determination of Micro-structure/
Grain Size/ Defect Depth/ Delta Ferrite Measurement,
Non-Metallic Inclusion Rating, Decarburization - Universal Testing Machine for Testing Tensile Strength/ % Elongation/ % Reduction in C/S Area 2.0% Proof Stress & 1 % Proof Stress by Electronic Extensometer
- Optical Pyrometer for Temperature Measurement
- Magnetic Particle Inspection
- Radio Activity Testing
- Surface Roughness Tester
Surface Roughness Tester
Wet Analysis Laboratory for the testing of incoming raw material
Universal Testing Machine – Tensile Tester
Used in evaluating material properties like elasticity, compression, plastic deformation, tensile strength, bend compression and strain hardening, UTM is an ideal and versatile piece of testing equipment.
Hardness Tester
The application of hardness testing enables you to evaluate a material’s properties, such as strength, ductility and wear resistance. It helps you determine whether a material or material treatment is suitable for the purpose you require.
Temperature Measuring Equipment
Complete temperature measurement with line scanners provides a total picture of the product’s entire surface temperature. This results in improved quality increased yields and greater profitability.
Spectro Analyzer Lab
With Spectro Analyzer Lab, a material’s stability, flexibility, and analytical functionality are tested, combined in an unmatched high-performance package.
Ultrasonic Testing Machine
Using high-frequency sound waves to measure the thickness and hardness, Ultrasonic testing (UT) is a unique form of testing technique. Ultrasonic tests take place to assess corrosion in Steel.
MPI Testing Machine
Magnetic Particle Inspection detects cracks at the surface of materials such as steels and nickel-based alloys. Attracted to the flux leakage, the particles create a cluster at the crack.
Universal Testing Machine – Tensile Tester
Used in evaluating material properties like elasticity, compression, plastic deformation, tensile strength, bend compression and strain hardening, UTM is an ideal and versatile piece of testing equipment.
Hardness Tester
The application of hardness testing enables you to evaluate a material’s properties, such as strength, ductility and wear resistance. It helps you determine whether a material or material treatment is suitable for the purpose you require.
Temperature Measuring Equipment
Complete temperature measurement with line scanners provides a total picture of the product’s entire surface temperature. This results in improved quality increased yields and greater profitability.
Spectro Analyzer Lab
With Spectro Analyzer Lab, a material’s stability, flexibility, and analytical functionality are tested, combined in an unmatched high-performance package.
Ultrasonic Testing Machine
Using high-frequency sound waves to measure the thickness and hardness, Ultrasonic testing (UT) is a unique form of testing technique. Ultrasonic tests take place to assess corrosion in Steel.
MPI Testing Machine
Magnetic Particle Inspection detects cracks at the surface of materials such as steels and nickel-based alloys. Attracted to the flux leakage, the particles create a cluster at the crack.